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Making Way for an Army: Archeology at Muhlenberg’s and Weedon’s Brigades

In December 1777, General George Washington entered his over 10,000-man Continental Army into a six-month winter encampment at Valley Forge. To convert the rural landscape into one suitable for military operations, soldiers constructed wooden huts, built defensive earthworks and redoubts, and dug offal pits to dispose of garbage. French engineer Brigadier General Louis Lebeque dePresle Duportail devised the plan for the encampment. His 1778 Brouillion et plan du camp de Vallee Forge, which is regarded as the most accurate map of the encampment from the time of its existence, places huts for the Virginia Regiments of Brigadier General Peter Muhlenberg and George Weedon as two parallel lines by the Outerline Defenses.
Line drawn map
A portion of Duportail’s 1778 map Brouillion et plan du camp de Vallee Forge. NPS photo.
Today the site of Muhlenberg’s Brigade is the primary interpretive area of the park, where rangers and volunteers dress in 18th-century attire and offer glimpses into daily life at the Valley Forge encampment. Recreating this experience, however, does not rely on historical maps or records alone. Duportail’s map does not hold exact to the eventual arrangement of the Continental troops. Additionally, modern activities have disturbed the landscape since it reverted to agricultural use after the soldiers’ departure.

Archeological projects over the last 50 years have sought to reconcile historic accounts with reality. By considering each hut both individually and in relation to one another, archeology at Valley Forge personalizes the starkness of the soldiers’ six-month stay and details the ingenuity with which they tailored their surroundings to their needs.

The Disorder of Orderly Living

In 1972, in advance of the construction of a parking lot, the William Penn Memorial Museum initiated archeological excavations on the site allocated to Muhlenberg’s and Weedon’s Brigades in Duportail’s plan. A resistivity survey in the area west of the parking lot and excavations to test the results of this survey took place in 1973. With the help of students from lower Merion High school and the University of Pennsylvania, archeologists identified a total of 18 Revolutionary War-era huts, of which 14 were completely excavated.

Within the hand-excavated ten-foot square trenches, rectangular stains of the huts were usually visible beneath layers of turf, top-soil, and underlying soil. At this level, a fireplace in a hut could be seen as an area of burnt earth protruding from the hut’s outline. On paper, General Orders aimed to standardize the dimensions and layouts of the huts, but archeology shows that in practice, hut sizes varied considerably.

The easternmost hut measures nine by ten feet plus a hearth extension. The softness of the floor toward the structure’s western wall may indicate the presence of bunks, which would have been practical if each hut hosted up to 12 men. Large and small postholes throughout would have reinforced the door, ceiling, and other furniture items. The hearth in this hut is set into a separate alcove, with some huts featuring distinctive corner fireplaces and one hut with no evidence of a fireplace at all.
Footprints in snow lead to a log structure
Footprints in the snow leading up to a recreated hut at Muhlenberg’s Brigade. NPS photo.
Many of the artifacts found in the fill and on the floor of the huts constitute material discarded after breakage, with a fair amount able to be attributed to the encampment’s occupants. Explicit military equipment includes bayonet fragments, buckles, small strips of waste lead, and fragmentary and complete gun flints. Musket balls were abundant, for a total of 30 of a range of calibers. A cut-in-half .66 inch ball may represent the practice of mutilating musket balls to increase their destructive properties. Human teeth marks on a .69 inch musket ball may stem from the habit of biting on the bullet during disciplinary whippings.

Soldiers were not always engaged in military tasks. Archeologists recovered two pieces of iron barrel hoop reused as grills or broilers, which indicates kitchen and cooking activities. The team also found a small amount of extremely fragmentary animal remains in the huts. Their condition is explained as the result of at least two processes: the splitting of bones into small segments for wide-spread distribution and the extraction of marrow, and the deposition of waste inside the huts themselves. Cattle bones predominated, followed by sheep and then pigs.

Soldiers did have to exercise creativity in other ways, such as using a lead pencil possibly fashioned from a musket ball. Medical treatment also posed a concern. One small redware drug pot contained sulfur, which may have been used medicinally to alleviate the aftereffects of the smallpox vaccination or other skin disorders. Wine and case bottle sherds convey alcohol consumption. The scarcity of personal objects is typical of military sites where troops possessed arms and clothing and little else.
Redware ceramic pot
Example of a redware vessel that likely contained medicinal ointments, creams, and lotions. NPS photo.
At odds with what is expected of a former military camp is the haphazard order of the huts, the seemingly random location of the hut fireplaces, and the varying shapes and sizes of the huts’ depressions. This layout contrasts the orderliness ascribed to the encampment in the General Orders or on Duportail’s map. A possible explanation is that a couple of the huts were built later and more quickly. The hut without a fireplace, for instance, may have arisen in the spring, when heating would not have been a necessity.

Subsequent archeological projects point to the potential resources yet to be documented. Between 1977 and 1979, the University of Pennsylvania’s Museum Applied Science Center for Archaeology (MASCA) used a magnetometer to pinpoint two offal pits and locate the magnetic disturbances of some of the hearths built into the soldiers’ huts. Aerial photography detected a new rectangular feature with an area of burning at one end, like the recorded Revolutionary War huts. Another aerial trace coincided with a track or road shown on Duportail’s map. Ground-penetrating radar (GPR) survey also revealed a rectangular stone structure. The feature has no known counterpart at Valley Forge, but sherds of a grey stoneware jug among the rubble may date to the encampment period.
Radar profile image
Radar profile showing the difference in signal received from the backfilled half and the undisturbed half of an offal pit. Photograph by B. Bevan.

Taking Ambiguities in Stride

The Revolutionary War-era huts in the Muhlenberg’s Brigade area are but a small sample of the huts needed to house the Continental Army at Valley Forge. Subsequent agriculture, industry, infrastructure, and recreation have all led to the disturbance and loss of archeological sites from the Revolutionary War and other time periods.

Yet change is unavoidable in—and instrumental to—the archeological record. The discrepancies between the historic documents and the actual configuration of the encampment show that troops could and did diverge from General Orders. The reuse of common objects like musket balls and iron scraps attests to enlisted soldiers’ resourcefulness and diligence in improving their quarters. By giving weight to what is known about their lives rather than dwelling on what remains uncertain, archeology honors the occupants of the encampment as distinct individuals, not just Revolutionary soldiers.

Resources

Kalos, Matthew A. Archaeology Report: Construction Monitoring at Fort John Moore, Redoubt 5. Valley Forge National Historical Park, National Park Service, 2017.

Kalos, Matthew A. and Elizabeth C. Rupp. Phase 1 Archaeological Survey at Redoubt 5 (Fort John Moore/Fort Greene), Valley Forge National Historical Park. National Park Service, 2014.

Parrington, Michael. Report on the Excavation of Part of the Virginia Brigade Encampment, Valley Forge, Pennsylvania, 1972-1973. MASCA, University Museum, Philadelphia, 1979.

Valley Forge National Historical Park

Last updated: August 29, 2024