Lowell National Historical Park & Tsongas Industrial History Center
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Making Textiles

Picking removed foreign matter (dirt, insects, leaves, seeds) from the fiber. Early pickers beat the fibers to loosen them and removed debris by hand. Machines used rotating teeth to do the job, producing a thin "lap" ready for carding.

Picking
illustration showing fibers with embedded debris
By Hand
6 people picking cotton
By Machine
man standing beside cotton picking machine

 

Carding combed the fibers to align and join them into a loose rope called a "sliver." Hand carders pulled the fibers between wire teeth set in boards. Machines did the same thing with rotating cylinders. Slivers (rhymes with divers) were then combined, twisted, and drawn out into "roving."

Carding
illustration showing cleaned fibers lined up in a horizontal direction
By Hand
hand carding tool - looks like a modern pet grooming device
By Machine
several women operating carding machine

Spinning twisted and drew out the roving and wound the resulting yarn on a bobbin. A spinning wheel operator drew out the cotton by hand. A series of rollers accomplished this on machines called "throstles" and "spinning mules."

Spinning
illustration showing fibers being twisted into thread or yarn
By Han
dwoman operating spinning wheel
By Machine
women operating spinning machine

Warping gathered yarns from a number of bobbins and wound them close together on a reel or spool. From there they were transferred to a warp beam, which was then mounted on a loom. Warp threads were those that ran lengthwise on the loom.

Warping
illustration showing the yarn stands running horizonally and close together
By Hand
woman standing beside a large wooden contraption
By Machine
woman tending  a large mechanical reel

Weaving was the final stage in making cloth. Crosswise woof threads were interwoven with warp threads on a loom. A 19th century power loom worked essentially like a hand loom, except that its actions were mechanized.

Weaving
illustration showing the horizonal and vertical yarn interwoven
By Hand
person operation manual loom
By Machine
two people operating a weaving machine

Like food and shelter, clothing is a basic human requirement. When settled neolithic cultures discovered the advantages of woven fibers over animal hides, the making of cloth, drawing on basketry techniques, emerged as one of humankind's fundamental technologies. From the earliest hand-held spindle and distaff and basic hand loom to the highly automated spinning machines and power looms of today, the principles of turning vegetable fiber into cloth have remained constant: Plants are cultivated and the fiber harvested. The fibers are cleaned and aligned, then spun into yarn or thread. Finally the yarns are interwoven to produce cloth. Today we also spin complex synthetic fibers, but they are still woven together the way cotton and flax were millennia ago.

Source: Lowell National Historical Park Handbook 140

 

Prologue
Seeds of Industry
Lowell's Southern Connection
The Industrial Revolution in England
Early American Manufacturing
Transportation Canals
Making Textiles
The Waltham-Lowell System
Lowell Machine Shop
Lowell's Canal System
Waterpower in Lowell
Mill Power Drives
Power Looms
"Mill Girls"
Boarding Houses
Immigrants
Working Conditions
Products of the Mills
Lowell's Other Industries
Decline and Recovery
Rebirth of Lowell
Jack Kerouac
Reading List

 
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