Post Construction - Methods of Construction
All of the existing wooden buildings at Fort Scott were constructed using the Timber & Frame method of Construction. This included the use of very large timbers for the frame of the building which was constructed on a shallow stone foundation. The framing timbers were spliced together with large wooden pegs often called tree nails or were joined together by using mortises and tenons which were fastened together with wooden pegs.
The building walls and floors of each structure were supported by large hand hewed timbers which were made from large walnut or oak trees. These timbers were fashioned or made manually by using a broad ax and shaping adze. All of the exterior walnut clapboard siding, doors, flooring, small framing timbers and interior trimwork (doors & window casings) were produced on a water powered sawmill that was located approximately 2 miles from the fort on Mill Creek.
The following description is one way that a large multistory timber and frame building was constructed.
· Step 1: Foundation:A shallow subsurface trench was excavated which formed the outside of the building and in which a stone foundation was constructed.
· Step 2: Exterior Walls: The exterior framing timbers of a multistory building were assembled on the ground and then raised into position on top of the foundation.
· Step 3: The large interior cross/framing timbers were raised and fastened to the exterior framing timbers to stabilize the entire skeleton of the building.
· Step 4: The rafters (beams to support the roof), roofing lath and roof are installed.
· Step 5: Exterior and interior wall bracing (studs, braces, etc.) installed.
· Step 6: Stone fireplaces constructed on the ground floor. These are large open hearth fireplaces located in the ground floor kitchen of each house for cooking meals and heating the kitchen.
o Brick Chimneys: a brick chimney with multiple flues was constructed on top of the stone fireplace and was extended up through the roof of the building.
o Heating fireplaces: the second and third floor of each duplex house had heating fireplaces each of which required a separate flue or air channel in the chimney for the wood smoke to escape from the chimney.
· Step 7: Exterior clapboard siding is installed
· Step 8: Staircases, floors and doors installed.
· Step 9: Windows are installed:
· Step 10: Brick nogging installed between exterior clapboard siding and interior walls before lathing is installed on the interior walls to support plaster.
· Step 11: Interior walls are constructed by applying a layer of plaster to the wall laths which are nailed to the wall studs (framing timbers). The plaster includes animal hair (horse or cow) which acts as a bonding agent to help the plaster stick together. If the plastering was during the winter months, different shifts of soldiers were required to keep the fires going in the fireplaces 24 hours a day to prevent plaster from freezing before it was properly dried or cured.
· Step 12: Interior walls of the building were painted and the unpainted woodwork was coated with a varnish.