Lime
plaster was used to protect the adobe from moisture, while still allowing
it to breath. Tons of raw material in the form of limestone boulders
had to be brought to the mission for processing so that a coat of plaster,
often more than two inches thick, could be applied to the walls.
Like the timbers in the roof, limestone had to be transported some thirty
miles from the Santa Rita Mountains to the east. This was most likely accomplished
by means of ox carts, traveling through some thirty miles of the most dangerous
Apache country in the world.
Once
on site, the limestone was loaded onto a heavy metal grate that rested
on a shelf about halfway down the wall of the lime kiln. Fire was
placed underneath the grate and the rocks were "cooked" until they began
to swell and break open. At that point they could be readily hammered
into a powder. The powder was then "slaked" by putting it in water
for a day or two. Once the powder was "hydrated", it was made into
a paste, sand was added to make plaster, and it was spread onto the walls
to dry. Though coarse and lumpy by today's standards, it was - and
still is - the best protection possible for sun-dried adobe.
Much the same process is
followed today by Park Preservation Specialists
as shown in this photograph. When cracks develop or when lime plaster
falls off, workers fill the cracks and then replaster the walls using the
same materials and techniques as the early church builders.